BD Diesel

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BD Diesel Exhaust Systems - ExhaustClip.com

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BD Diesel Exhaust Manifolds & Systems | Cummins & More

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Shop BD Diesel exhaust manifolds and systems for Dodge Cummins, Ford Powerstroke, and Chevy Duramax trucks. High-silicon ductile iron construction since 1972.

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Originally founded in 1972 as Valley Fuel Injection, a specialist in fuel injection rebuilding and calibrating, BD Diesel gained widespread recognition in 1989 with the release of the industry's first exhaust brake designed specifically for Ram trucks equipped with the acclaimed 12-valve Cummins engine. Operating from a 65,000 square-foot state-of-the-art facility in Abbotsford, British Columbia, BD Diesel has evolved into a comprehensive diesel performance manufacturer specializing in exhaust manifolds, turbochargers, transmissions, and fuel system components for light-duty and medium-duty diesel applications.

BD Diesel Exhaust Manifold Applications

BD Diesel designs, manufactures, and distributes exhaust manifolds and complete exhaust systems specifically engineered for Ford Powerstroke, Chevy/GMC Duramax, and Dodge Ram diesel applications. Their exhaust manifold lineup includes:

  • Dodge Cummins Exhaust Manifolds: Two-piece pulse-tuned manifolds for 2003-2007 5.9L and 2007.5-2018 6.7L Cummins engines, cast from high-silicon ductile iron to withstand extreme temperatures and featuring expansion joints to prevent cracking during thermal cycling and DPF regeneration
  • Ford Powerstroke Manifolds: Heavy-duty ported exhaust manifolds for 2003-2007 6.0L Powerstroke engines with thick-walled, high-temperature ductile iron construction and corrosion-resistant coating, pre-drilled for pyrometer probe installation. Also available for 2008-2010 6.4L and 2011-2019 6.7L applications
  • Chevy/GMC Duramax Manifolds: Full-bore exhaust manifolds for 2001-2016 LB7/LLY/LBZ/LMM/LML Duramax engines that replace the factory driver's side "pinched down" unit, restoring exhaust flow and balancing the V8 engine for smoother operation
  • Ram HEMI Gas Applications: Upgraded exhaust manifolds for 2009-2024 5.7L HEMI engines that address common exhaust manifold bolt failures while maintaining optimal exhaust flow to the turbocharger

Technical Superiority & Performance Benefits

BD's manifolds utilize high-silicon ductile iron construction designed to withstand extreme temperatures encountered during DPF regeneration cycles and high-performance applications, featuring thick-walled castings with integral slip joints that prevent cracking and exhaust leaks. The pulse-tuned design provides more efficient combustion chamber evacuation and higher exhaust flow, resulting in quicker turbo spool-up, reduced backpressure, increased power, and improved fuel economy. Many manifolds are 75% thicker than OEM units, with extended exhaust studs and spacers for enhanced thermal durability.

Specialized BD Diesel Product Categories

Beyond exhaust manifolds, BD Diesel offers:

  • Exhaust brakes with rugged cast-iron bodies and offset stainless steel butterfly valves for peak braking efficiency
  • Super B Turbo Kits and twin turbo systems for Cummins applications
  • Heavy-duty transmissions and torque converters capable of handling 2-4 times original engine torque
  • Performance fuel injectors and injection pumps for increased power output
  • Positive Air Shutdown systems for emergency engine protection
  • Electronic throttle boosters and high idle controls

Factory Certification & Expertise

As a factory-certified Bosch, Stanadyne, Delphi, and Zexel calibration and repair lab, BD Diesel Truck Service & Performance Center is one of few injection shops in North America with Bosch Common Rail parts, overhaul, and testing franchise capabilities. This deep expertise in diesel fuel systems informs every aspect of their exhaust component engineering, ensuring optimal integration with turbocharger and fuel delivery systems.

Popular BD Diesel Exhaust Manifold Applications

  • 2007.5-2018 Ram 2500/3500 6.7L Cummins (Stock and T4 turbo flanges available)
  • 2003-2007 Ram 2500/3500 5.9L Cummins (Pulse and stainless steel options)
  • 2011-2016 Ford F-250/F-350/F-450/F-550 6.7L Powerstroke
  • 2008-2010 Ford F-250/F-350 6.4L Powerstroke complete manifold and up-pipe kits
  • 2001-2016 Chevy/GMC 2500HD/3500HD Duramax (All LB7, LLY, LBZ, LMM, LML variants)
  • 2009-2024 Ram 1500/2500/3500 5.7L HEMI gasoline applications